Logistics & Supply Chain · Warehouse automation

Your warehouse runs on manual decisions that compound by the hour

Banao builds AI warehouse automation that optimises pick paths, slot assignments, dock schedules, and task orchestration in real time — so throughput climbs without adding headcount.

The system integrates with your existing WMS, ERP, and scanning hardware. It does not require a warehouse rebuild or a new platform licence: it works with what you have today.

What a Banao warehouse automation engagement covers

Warehouse AI is not a single model. It is a set of coordinated decisions — slotting, routing, scheduling, labour — each needing its own logic and its own data feed.

Slotting optimisation

SKUs placed by velocity, co-pick frequency, and physical constraints — cutting average pick-walk distance and reducing the re-slotting cycles that tie up supervisors.

Pick-path routing

Dynamic pick sequences generated per order and per aisle state, so pickers travel the shortest viable route rather than the sequence the WMS printed at shift start.

Dock and inbound scheduling

Inbound dock windows allocated by yard state, offload crew availability, and put-away backlog — cutting truck dwell time and the congestion that delays outbound.

Labour task orchestration

Tasks assigned to the right person at the right time based on skills, location in the warehouse, and queue depth — not a printed pick sheet that ignores live floor state.

Inventory positioning and reorder signals

Forward-pick locations replenished before they run dry, and reorder signals generated off consumption rate and lead-time data rather than periodic cycle counts.

Operations dashboard

Shift-level visibility of pick rates, dock utilisation, task completion, and exception queues — so managers act on decisions rather than chase numbers.

Where this pattern has been applied

Metrics shown dotted (··) are being finalised in our case-study metrics pack — published only once verified.

Swiggy

Pick optimisation across dark-store fulfilment

  • ··%reduction in pick-walk time
  • ··%improvement in order assembly speed
  • ··%fewer mis-picks

Swiggy's dark-store model demands sub-10-minute fulfilment at high order density. Banao deployed pick-path and task-routing logic that sequences orders against live floor state, cutting assembly time and mis-picks simultaneously.

We run operations AI on our own business first

Banao operates a ~300-person engineering company on its own AI products. InterviewGod makes every hiring shortlist decision before a human reviews candidates; Vikaas drives our demand-generation pipeline without a traditional SDR team.

We have been on the receiving end of operations AI every working day for years. That experience is what we bring to a warehouse engagement — not a demonstration, not a reference architecture.

  • InterviewGodScreens Banao's own engineering hires before human review.
  • VikaasRuns Banao's own demand-gen pipeline end to end.

When warehouse automation AI will not pay back

Warehouse AI compounds good data. It does not compensate for broken data or unstable operations. We will say so before you start:

  • Unreliable WMS or poor transaction logging: if the system of record is inconsistent, routing and slotting models learn from noise and produce worse results than a paper process.
  • Low throughput volume: for smaller operations, model overhead and integration cost outweighs the gain. Better SOPs and manual scheduling may be the right answer.
  • Rapidly changing SKU mix: if your assortment turns over monthly, slotting models need retraining cycles that may not recover their cost before the next change.
  • Broken underlying process: automating a broken process produces broken-but-faster results. We insist on a process audit before any automation layer is added.

How we start — map the losses before building the model

Every warehouse AI engagement starts with the same question: where is the throughput actually going? We answer that question before writing a line of model code.

  1. AI Discovery Sprint2 weeks · fixed price

    We audit your WMS transaction logs, walk the floor, and map actual pick-walk distances, dwell times, and mis-pick rates against your current slotting logic. The output is a ranked loss inventory and ROI estimate for each fix — yours to keep whether you build with us or not. If you proceed, the Sprint fee is credited against the build.

  2. Build

    Model development, WMS and ERP integration, and an operations dashboard. Slotting, routing, and task-orchestration modules are delivered independently so you can go live in phases without waiting for the full system.

  3. Production & continuous improvement

    Go-live support, floor-team onboarding, and a feedback loop that retrains models on live transaction data as SKU mix and order patterns shift.

Frequently asked questions

Banao integrates with SAP WM and EWM, Oracle WMS, Manhattan Associates, Blue Yonder, and custom-built warehouse management platforms. We read transaction logs and, where access allows, write back task assignments and slot updates via API or direct database connection. The Discovery Sprint maps what your WMS actually exposes before we commit to scope.

No new hardware is required as a starting condition. Banao's warehouse AI optimises the decisions made by the people and equipment already in your facility. New hardware can be layered in later where the data shows it will pay back, but it is not a prerequisite.

Slotting changes typically show measurable improvement within the first full reslot cycle — often two to four weeks after go-live. Pick-path routing improvements are visible on the first shift it runs. Dock scheduling results depend on data quality and yard size, typically visible within a month.

Models are retrained on live transaction data at a cadence you set — weekly for fast-moving assortments, monthly for stable ones. The operations dashboard surfaces model drift signals so you can trigger retraining before throughput is affected.

Pickers receive optimised sequences on their existing scanners or mobile devices — the interface does not change. Supervisors see task queues and exception flags on the dashboard. Staff can override any recommendation, and overrides feed back into the model so it improves from floor-team corrections over time.

Show us your worst shift and we will find the loss

Bring your WMS export, your mis-pick log, or a description of the shift that never closes on time. In 45 minutes we will tell you whether warehouse AI closes that gap — and what the ROI maths look like.

Book a 45-min scoping call